Repair and car operation RX-300 Lexus - Removal, installation, dismantling and assembly of a forward door and its components//Lexus RX-300 of 1998-2003 / site-ru.ru

LEXUS RX 300

1998 — 2003 of release

Repair and car operation



RX 300 Lexus
+ Lexus RX-300 Cars
+ Governing bodies and operation receptions
+ Settings and routine maintenance of the car
+ Engine
+ Systems of cooling of the engine, heating, ventilation and air conditioning
+ the Power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Automatic transmission and interaxal differential
+ Transmission line
+ Brake system
+ Suspension bracket and steering
- Body
   - External equipment and body elements
      Removal and installation of the top strut of an impellent compartment
      Removal and installation of bumpers
      Removal and installation of a cowl, its lock and decorative reshyotka of a radiator
      Removal, installation, dismantling and assembly of a forward door and its components
      Removal, installation, dismantling and assembly of a back door and its components
      Removal, dismantling, assembly and installation of a door of a back and its components
      Removal and installation of cleaners and windscreen fairing
      Removal and installation of moldings
      Removal and spoiler installation
      Removal and installation of the top hatch
   + salon Equipment
+ Onboard electric equipment
+ Schematic diagrams of electric connections



Removal, installation, dismantling and assembly of a forward door and its components

Removal and adjustment

Below the driver's door is considered; removal and installation of the right door is made similarly.

Components of installation and assembly of a forward door and external rear-view mirror

1 — the Molding
2 — Directing glasses
3 — the Bottom section of a frame
4 — the External handle of a door
5 — the Cap
6 — the lock Cylinder
7 — Glass
8 — the External rear-view mirror
9 — the Overlay of a frame
10 — the Loop
11 — the Limiter
12 — a lock Cover

13 — the Lock
14 — door Consolidation
15 — Pillows
16 — the Window regulator
17 — the Internal lever of unlocking of the lock
18 — the Cover of a service opening
19 — the Loudspeaker
20 — the Internal panel of furnish of a door
21 — the Lamp
22 — the Bottom consolidation of a door
23 — the Edging of the internal lever of unlocking of the lock
24 — the Switch of window regulators


 PERFORMANCE ORDER

  1. Remove a cap, turn out the screw and shoot the edging of the internal lever of unlocking of the lock of a forward door by means of a screw-driver.
  2. Wring out clamps and remove the control panel window regulators and locks of doors.
  3. Take from a door covering the lamp and separate its electroconducting.
  1. Turn out screws and remove clamps.
  1. Insert a screw-driver between a door and its furnish and wring out the furnish panel.
  2. Remove the panel of furnish of a door together with consolidation. Replace its clamps and remove consolidation.
  3. Turn out the screw of fastening of the lever of unlocking of the lock, disconnect from the lever two cables and remove the lever.

At mirror removal this procedure is not obligatory.

  1. Separate the socket, turn out 3 bolts and remove the loudspeaker.

At mirror removal this procedure is not obligatory.

  1. Remove two plugs and a cover of a service opening.
  1. Remove a molding.

At mirror removal this procedure is not obligatory.

  1. Remove a clamp, and disconnect from a door an overlay of a frame.
  2. Separate the rear-view mirror socket, turn out 3 bolts and remove a mirror.
  3. Lower glass so that in a service opening bolts of its fastening were visible. Turn out bolts and take out glass from a door.
  4. Remove directing glasses.
  5. Separate the socket, turn out 6 bolts and remove a window regulator through a service opening.

Surely separate the socket to exclude possibility of operation of a window regulator and receiving a trauma.

  1. Turn out the screw and remove the bottom section of a frame.
  2. Disconnect from the external handle and the lock cylinder two drafts. Turn out 4 screws, separate two sockets and remove the lock through a service opening. Turn out 2 screws and uncover the lock.
  3. Remove a cap, turn out two bolts and remove the external handle of a door with the lock cylinder.
  4. Turn out a bolt and remove the lock cylinder from the door handle.
  5. Remove consolidation and basic pillows.
  6. Give fixture of loops and the limiter of a door and remove a door.
  7. At installation of the door which is especially new, it is necessary to adjust its situation.

When using centering bolts for fastening of loops of a door to adjust its situation it will not be possible. For adjustment replace aligning bolt with a usual bolt with a washer.

  1. For door adjustment in the directions forward/back and up/down give bolts of fastening of loops to a body, expose a door in demanded situation and tighten bolts with effort of 23 Nanometers.
  2. For door adjustment in the directions up/down and inside/outside give bolts of fastening of loops to a door, expose a door in demanded situation and tighten bolts with effort of 27 Nanometers.
  3. If necessary adjust position of the drummer of the lock, moving it (tapping with a hammer) at the released fixture outside/inside and up/down. Previously uncover the drummer. Upon termination of adjustment tighten bolts of fastening of the drummer with effort of 23 Nanometers and establish a drummer cover.

Replacement of an external rear-view mirror

 PERFORMANCE ORDER

  1. Wind a mirror with rags and pull for its bottom edges, liberating a mirror from clamps.
  1. Remove a mirror, having separated its socket.
  2. At installation join the socket, establish a mirror in the top clamps and fix it in the bottom clamps.

Installation

 PERFORMANCE ORDER

  1. Installation is made upside-down.
  2. Tighten fixture with demanded efforts, use new clamps.
  3. Below the description of installation of an overlay of a frame is provided:
    • Heat up the adjusting panel of a door to temperature 40 ÷ 60 hail.;
    • Remove from a door a sticky strip and clear a door of its remains;
    • At a reuse of a slip heat up it to temperature 20 ÷ 30 hail., clear it of traces of a sticky strip and put a new strip in width of 5 mm;
    • With brush put on an adjusting surface of a door a first coat (Primer M) and let's it dry within 3 minutes;
    • Again heat up a door to temperature 40 ÷ 60 hail., and an overlay of a frame to 20 ÷ 30 hail.;
    • Remove a protective film from a sticky strip of a slip and press a slip to a door;
    • Establish an angular clamp of a slip.