Repair and car operation RX-300 Lexus - Removal, dismantling, check, assembly and installation of the oil pump and the case pallet//Lexus RX-300 of 1998-2003 / site-ru.ru

LEXUS RX 300

1998 — 2003 of release

Repair and car operation



RX 300 Lexus
+ Lexus RX-300 Cars
+ Governing bodies and operation receptions
+ Settings and routine maintenance of the car
- Engine
   General information and preparatory operations
   Check of kompressionny pressure
   Engine check by means of the vacuum gage
   Reduction of the piston of the first cylinder in the provision of the top dead point (VMT)
   Check of a corner of an advancing of ignition
   Removal, check and installation of a belt of a drive of GRM of its natyazhitel, pulley and cogwheel of a cranked shaft, cogwheels of camshafts and intermediate rollers
   Removal, dismantling, check, assembly and installation of a head of cylinders and its components
   Removal and engine installation, check of support
   Block of cylinders
   Check Д/В of pressure of impellent oil
   Removal, dismantling, check, assembly and installation of the oil pump and case pallet
+ Systems of cooling of the engine, heating, ventilation and air conditioning
+ the Power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Automatic transmission and interaxal differential
+ Transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
+ Schematic diagrams of electric connections



Removal, dismantling, check, assembly and installation of the oil pump and case pallet

Removal

Installation sites of the oil pump and the pallet of a case are specified illustrations the Components interfaced to the block of cylinders.

 PERFORMANCE ORDER

  1. Remove a windscreen fairing (see. Head Body).
  2. Remove the top strut of an impellent compartment (9 on an illustration the Components which are subject to removal for access to a drive of GRM) (see. Head Body).
  3. Lower impellent oil (see. Section Replacement of impellent oil and oil filter).
  4. Remove a forward right wheel and a loker.
  5. Remove the generator (see. Head of System of electric equipment of the engine).
  6. Remove the To/in compressor (see. Head of System of cooling of the engine, heating, ventilation and air conditioning).
  7. Remove forward section No. 2 of an exhaust pipe (see. Section 8 and No. 19 on an illustration the Components interfaced to the engine).
  8. Turn out two nuts and remove the catalytic converter.
  9. Remove a belt of a drive of the pump GUR and its tension plate (see. Head the Suspension bracket and a steering) and No. 3 on an illustration the Components which are subject to removal for access to a drive of GRM).
  10. Remove a belt of a drive of GRM and its rollers (see. Section Removal, check and installation of a belt of a drive of GRM of its natyazhitel, pulley and cogwheel of a cranked shaft, cogwheels of camshafts and intermediate rollers).
  11. Uncover No. 3 belts of a drive of GRM (No. 10 on an illustration Components of installation of final collectors, sensors and electroconducting).
  12. To/in compressor arm (No. 19 on an illustration the Components interfaced to the block of cylinders).
  13. Turn out 10 bolts and two nuts, accurately cut an edge laying between sections of the pallet of a case and remove the bottom section of the pallet (No. 25 on an illustration the Components interfaced to the block of cylinders).
  14. Turn out a bolt and two nuts and remove a maslozabornik (No. 24 on an illustration the Components interfaced to the block of cylinders).
  15. Remove the bottom cover of a cavity of a driving disk then turn out 19 bolts and remove the top section of the pallet of a case, having if necessary hooked it a screw-driver.
Bolts of fastening of the top section of the pallet of a case.
Places of a poddevaniye of the top section of the pallet of a case.
  1. Remove from the top section of the pallet a maslootrazhatelny plate.
  2. Remove the CKP sensor.
  1. Turn out 9 bolts of fastening of the oil pump (No. 16 on an illustration the Components interfaced to the block of cylinders) and remove it together with a sealing ring, having if necessary hooked from below a screw-driver.

Dismantling, check and assembly of the oil pump

Assembly of the oil pump

 PERFORMANCE ORDER

  1. Turn out a stopper and remove a spring with the reduktsionny valve.
  2. Turn out 10 screws and uncover the pump then take rotors.
  3. Grease the reduktsionny valve with impellent oil and lower its adjusting opening – the valve should fall to an opening under the weight. Otherwise replace assembly of the oil pump.
  4. Lay rotors in the pump case labels up and check thickness of a gap between them and the top plane of an adjusting nest of rotors, and also between a conducted rotor and a nest wall. Compare results of measurements to requirements of Specifications of Head the Engine and if necessary replace assembly of the oil pump.
  5. Measure a gap between rotors and compare it to requirements of Specifications of Head the Engine. If necessary replace assembly of rotors.
  6. If necessary replace an epiploon of a cranked shaft.
  7. Assembly of the oil pump is made upside-down. Tighten a stopper with effort of 49 Nanometers.

Installation

After drawing of hermetic of a detail it is necessary to connect within no more than 3 minutes. Otherwise clean off old and put new hermetic.


 PERFORMANCE ORDER

  1. Carefully clear of dirt and the remains of prokladochny materials all acting in film components.
  1. Put on a flange of the oil pump the hermetic roller (No. 08826-00080 according to the Toyota/Lexus catalog) with thickness of 2 ÷ 3 mm.
  1. Lay a new sealing ring of the oil pump on the block of cylinders, enter into gearing a leading gear wheel of the pump with cranked shaft and pull the oil pump over a cranked shaft. Tighten bolts of fastening of the oil pump with demanded efforts.
  2. Establish the CKP sensor and fix a maslootrazhatelny plate to the top section of the pallet of a case.
  1. Put on the top section of the pallet of a case the hermetic roller (No. 08826-00080 according to the Toyota/Lexus catalog) with thickness of 4 ÷ 5 mm. Tighten bolts of fastening of the top section of the pallet of a case with demanded efforts.
  1. Establish the bottom cover of a cavity of a driving disk and a maslozabornik.
  1. Put on the bottom section of the pallet of a case the hermetic roller (No. 08826-00080 according to the Toyota/Lexus catalog) with thickness of 4 ÷ 5 mm. Tighten bolts and nuts of fastening of the bottom section of the pallet of a case with demanded effort.
  1. Establish all acting in film components in sequence, return to an order from dismantle. Tighten fixture with demanded efforts.
  2. Fill impellent oil, start the engine and check it on leakages of oil.